Mechanical Engineer (Structures) - Space Solar
Mechanical Engineer (Structures) - Space Solar
Posted yesterday
SENIORITY
Lead
About the role
- Own mechanical structures from concept through detailed design, analysis, fabrication, test, and flight - including primary and secondary structures, brackets, housings, and mechanisms
- Perform structural analysis using hand calculations and FEA to size hardware for launch, landing, thermal, and operational loads, maintaining positive margins with appropriate factors of safety
- Generate detailed manufacturing and assembly drawings with proper GD&T, and select materials, fasteners, and joining methods suited to the space environment
- Define and execute structural qualification and acceptance testing - static load, vibration, shock, and modal - and correlate analytical models to test data
- Work closely with manufacturing to design for manufacturability and rate, and with thermal, avionics, propulsion, and controls teams to integrate structures into the larger system
- Drive mass optimization and design simplification without compromising structural integrity
- Push back on unnecessary complexity - simplify load paths, reduce part count, and cut overhead wherever it doesn't add value
- Master's degree in an engineering discipline
- Proficiency with FEA tools (e.g., Nastran, Abaqus, Ansys, or Femap) for static, dynamic, thermal, and fatigue analysis
- Experience designing flight hardware that has survived launch and operated in space, or other high-reliability hardware for extreme environments
- Familiarity with launch and landing load environments - quasi-static loads, random vibration, shock, and coupled loads analysis
- Hands-on structural test experience - static load, vibration, shock, and modal survey - including test-to-model correlation
- Experience with lightweight, load-optimized structures across machined, sheet-metal, welded, and composite/bonded construction
- Knowledge of materials selection, fasteners, and joint design for thermal cycling, vacuum, and radiation environments
- Experience designing mechanisms such as deployables, hinges, latches, and actuators
- Familiarity with aerospace structural standards and margin policies (e.g., NASA-STD-5001, GEVS)
- Exposure to aerospace, space, or other high-reliability hardware environmentsEAR Requirements:
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