Associate R&D Process Engineer

Posted 17 days ago

carlisle construction materialsGreenville (IL)

Industrial Engineers All Other Plastics Product Manufacturing

SENIORITY

Lead

Apply

About the role

Job Description: Carlisle Construction Materials (CCM) is seeking an R&D Process Engineer – Plant Focused to drive process improvements, technical problem solving, and manufacturing innovation within our production facilities. This role works closely with plant leadership and production teams to improve quality, productivity, reliability, and cost while supporting the development and implementation of new processes, technologies, products, and equipment. As a key technical resource within the plant, you will analyze process data—including defects, scrap, rework, downtime, and OEE—to identify opportunities and implement sustainable improvements. You'll work hands-on with production personnel to troubleshoot materials, methods, and equipment while developing expertise across compounding, extrusion, web handling, adhesive coating, and related manufacturing processes. You'll also lead and support projects involving new technology, cost reduction, R&D trials, new product and process start-ups, and capital equipment improvements. Using Lean methodologies, statistical process control, DOE, DMAIC, A3, and other structured problem-solving tools, you'll help establish robust processes and build a culture of continuous improvement.

Key Responsibilities:

Identify and implement process improvements that reduce defects, scrap, rework, downtime, and operating costs
Provide hands-on technical support and troubleshooting to plant production teams
Develop and maintain process specifications, controls, and statistical process control systems
Lead manufacturing projects, R&D trials, new product launches, and capital improvement initiatives
Support Carlisle Operating System (COS) and Lean initiatives, including tiered accountability and layered audits
Develop technical roadmaps and provide mentorship and guidance to plant personnel and managers
Maintain process information systems, including SAP, process control, dimensional control, and production reporting systems

Qualifications:

Bachelor's degree in Engineering, Science, or a related technical discipline 3+ years of plastic or rubber processing experience in a technical support role; 5+ years preferred
Knowledge of plastics manufacturing, compounding, extrusion, sheeting, and web-handling processes
Experience with SPC, DOE, statistical analysis, and structured problem-solving methodologies
Strong project management, communication, and interpersonal skills
Lean Six Sigma certification and plastics technology coursework preferred
This position typically works Monday–Friday, with approximately 10–25% travel based on business needs.#LI-LT1Job Details

Job Type: Full-time

Category: Research & Development

Salaried: Salaried

Before you apply

Applying takes about a minute. These four things decide how fast it moves after that.

Your profile is current

It's what we read first. Occupations, seniority and locations matter more than a long history.

Two examples you can talk through

Not a portfolio — just two pieces of work where you can explain the decisions and what you'd change.

A number in mind

What you're on now and what would make you move. We negotiate better when we know both.

Your notice period

Employers plan around it, and it's the question that stalls offers most often.

Once you apply, someone reads it and calls you before anything reaches the employer — usually within two working days.