Spherical CNC Process Engineer_ Wilton Factory Optics
Spherical CNC Process Engineer_ Wilton Factory Optics
Posted 17 days ago
SENIORITY
Senior
About the role
- Champion a safety-first culture by identifying potential hazards, implementing risk mitigation strategies, and ensuring all work adheres to established EHS safety protocols
- Develop complex spherical optics on precision CNC Generators, High-Speed Polishers, and centering machine.
- Implement advanced machining strategies and tooling designs for continuous improvement efforts.
- Optimize cycle times, toolpaths, feeds/speeds, and work holding to improve quality and throughput.
- Collaborate with cross-functional teams including production, quality, and metrology to resolve technical challenges and implement sustainable solutions
- Diagnose and resolve machining issues related to tooling, fixturing, programming, and equipment behavior.
- Partner with maintenance and vendors to address machine performance, repeatability issues, or reliability concerns.
- Analyze machining performance using SPC, capability studies, and data-driven problem solving.
- Define process specifications and control limits; utilize statistical analysis tools (e.g., JMP, Minitab) to evaluate process capabilities and drive data-driven decision-making and maintaining 6P=P from feasibility to production-readiness phases
- Perform hands-on process trials and support qualification of new equipment, materials, and process changes to enhance production performance. Support root-cause analysis and corrective actions for quality deviations or nonconformances.
- Drive 5S and workplace organization around CNC areas.
- Bachelor's or Master's degree in Engineering (Mechanical, Optical, Materials, or related field)
- Minimum 10+ years of experience in optical fabrication process engineering or a related manufacturing environment
- Hands-on experience with optics fabrication techniques, including CNC machining, polishing, and surface inspection
- Proficient in root cause analysis (RCA) and lean manufacturing tools
- Familiarity with metrology techniques and quality assurance in optics manufacturing
- Demonstrated ability to lead problem-solving initiatives and implement process improvements
- Excellent communication and teamwork skills, with ability to work effectively across different departments
- Ability to manage multiple priorities and deliver results under tight deadlines
- SkillsManufacturing of spherical or plano optical elements
- Knowledge of Design of Experiments (DOE) and Six Sigma methodologies
- Solid Modeling Software, NXCAM Software, Mastercam
- Proficiency in data analysis tools such as JMP, Minitab, or equivalent software
- Experience with SAP or MES systems
- Knowledge of cleanroom protocols and practices
- The physical demands described below represent those required to successfully perform the essential functions of this Process Engineer role. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- Regular computer work requiring sitting, typing, and precise hand-eye coordination
- Frequent movement within the optics fabrication floor and office environments
- Occasional need to lift or move equipment, tooling, or materials weighing up to 20 pounds
- Required visual abilities include close vision, color differentiation (for inspection and analysis), and the ability to interpret detailed technical information
- Work performed primarily in an optics fabrication environment that may include exposure to noise, vibration, and various processing equipment
- Must be able to wear required PPE (personal protective equipment) including safety glasses, hearing protection, and other protective equipment as required in manufacturing areas
- Ability to analyze complex data, interpret technical documents, and communicate findings effectively
- Capability to respond to production issues in a timely manner, which may occasionally require extended periods of standing or walking through production areas with various fabrication equipment
- Some travel may be required to support global manufacturing and supplier interactions
Before you apply
Applying takes about a minute. These four things decide how fast it moves after that.
Your profile is current
It's what we read first. Occupations, seniority and locations matter more than a long history.
Two examples you can talk through
Not a portfolio — just two pieces of work where you can explain the decisions and what you'd change.
A number in mind
What you're on now and what would make you move. We negotiate better when we know both.
Your notice period
Employers plan around it, and it's the question that stalls offers most often.
Once you apply, someone reads it and calls you before anything reaches the employer — usually within two working days.
More like this
