Test Lab Manager
wall street consulting servicesFranksville (WI)
About the role
Job Description:
- 5+ years of experience as a Test Lab Manager
- At least 5 years of hands-on experience in power electronics design validation, test engineering, or reliability engineering.
- Must have experience with Power Electronics Validation
- Must have experience with Verification
- Good experience with Reliability
- Strong knowledge of DFMEA and DVP processes, including leading DFMEA activities and developing comprehensive Design Validation Plans.
- Must have Hands-on experience working directly with power electronics products such as variable frequency drives (VFDs), inverters, DC/DC converters, power supplies, UPS systems, battery storage systems, solar inverters, EV charging equipment, or industrial drives.
- Deep understanding of power electronics circuit operation, with the ability to diagnose failure modes at both the component and system levels.
- Proven ownership or significant contribution to design validation and verification activities for power conversion products.
- Experience performing reliability, qualification, and environmental testing, including HALT/HASS or similar methodologies.
- Extensive lab experience using power electronics test equipment such as oscilloscopes, power analyzers, thermal cameras, programmable power supplies, and electronic loads.
- Ability to discuss and analyze inverters, drives, converters, battery systems, motor controls, and related products at a detailed technical level.
- Leadership presence and experience sufficient to oversee technicians and manage a test lab environment.
- Demonstrated experience facilitating DFMEA and developing DVPs specifically for power conversion products such as AC drives, DC/DC converters, and inverters.
- Proficiency with power electronics test equipment, including power analyzers (e.g., Yokogawa, Hioki), high-voltage probes, isolation amplifiers, thermal cameras (e.g., FLIR), and programmable AC/DC sources and electronic loads
- Working knowledge of relevant standards such as UL 508A, UL 1741 SA/SB, IEC standards, IEEE 519, and NFPA 70E.Strong data analysis skills with proficiency in tools such as Excel, MATLAB, or Python for test data reduction, statistical analysis, and reporting.
- Experience supervising technicians or junior engineers in a laboratory setting.
- Excellent technical writing skills, with demonstrated ability to produce clear test plans, procedures, and validation reports.
- Comfort working around high-power AC systems and high-voltage DC equipment up to approximately 1500 VDC.
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