Senior Process Control Technician – Die Cast Parameters & Defect Reduction

Posted today

riverscape search agencyCedarburg (WI)

Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic Nonferrous Metal Die-Casting Foundries

SENIORITY

Senior

SALARY

$41.00/hr

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About the role

Senior Process Control Technician – Die Cast Parameters & Defect Reduction Up to $41.00/hr ($85,280/yr) • Cedarburg, WI Area • 3rd Shift • Direct-Hire / Full-Time Compensation & Earnings: Starting pay up to $41.00/hr ($85,280/yr baseline depending on experience), pay-for-performance bonus opportunities, 401(k) with company match, and full health/dental/vision benefits. Schedule & Work-Life Balance: Dedicated 3rd shift schedule with opportunities to earn additional hours of bonus PTO per year for strong attendance. Work Environment & Company Profile: Join one of the largest independent die casting manufacturers in North America featuring exceptional stability, 40% employee tenure over 10+ years, and premier tier-one OEM partnerships. Core Functional Scope: Monitor and optimize high-pressure aluminum die casting process parameters, conduct root-cause analysis on casting defects, and maximize first-pass yields. Strict Requirements & Authorization: Strict job stability required (minimum 2+ years per employer); 2+ years of process control or technical troubleshooting in manufacturing; local commute within 45 minutes of Cedarburg, WI; U.S. work premier, North American market leader in high-precision die casting is seeking a driven Process Control Technician to oversee and optimize process integrity on their 3rd shift production floor. Responsible for monitoring critical variables on automated, high-pressure aluminum casting cells, this seat plays a direct role in driving down scrap, troubleshooting complex part defects, and ensuring strict compliance with tier-one OEM quality standards. Joining an ISO-certified facility where 40% of the team boasts over a decade of tenure, this direct-hire position offers outstanding hourly earnings, long-term stability, strong 401(k) matching, and structured career advancement opportunities.

What You Will Be Doing:

(Daily Responsibilities)
Monitor Process Parameters: Continuously track and analyze critical variables including melt temperatures, shot profiles, injection speeds, intensification pressures, cycle times, and die
& Resolve Casting Defects: Perform root-cause analysis on defect issues such as porosity, cold shuts, soldering, blisters, flash, misruns, and thermal shrinkage.
Optimize Machine Parameters: Set up, fine-tune, and validate die casting process parameters for new product launches, die tryouts, and existing production runs.
Maintain Process Standardization: Establish, document, and maintain accurate process setup sheets and operating instructions for setup techs and machine
Production Trials: Collaborate with quality and engineering teams to validate process changes, improve first-pass yield, and minimize scrap
Quality & Inspection: Utilize real-time process monitoring systems and review X-ray inspection data to ensure parts meet customer
Floor Personnel: Coach and train machine operators and setup technicians on standardized process parameters and operational best practices.

What We Are Looking For: (Requirements & Qualifications) Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer. Manufacturing Process Experience: 2+ years of hands-on experience in process control within a manufacturing environment (aluminum die casting, plastic injection molding, or metalworking preferred).Technical & Analytical Aptitude: Strong problem-solving skills with the ability to interpret process monitoring data, thermal profiles, and quality reports. Commutable Radius: Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area. Education & Authorization: High School Diploma or GED required; technical diploma or vocational degree in manufacturing technology or metallurgy preferred. Must be fully authorized to work in the United States without sponsorship.

Preferred Technical Assets (Bonus Skills): Die Cast & Vacuum Systems: Specialized background in high-pressure aluminum die casting, vacuum-assisted die casting, or molten metal thermal management. Automation & Quality Standards: Familiarity with robotic automation, real-time shot monitoring software, X-ray inspection analysis, and IATF 16949 quality guidelines. Lean & Continuous Improvement: Practical experience with Six Sigma methodology, 5S, Pareto analysis, or formal root-cause analysis frameworks.

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